Restoring a submersible at Aerospace Bristol

Last year Rotec were approached by the Bristol Aero Collection Trust, the registered charity behind Aerospace Bristol – a new £19m museum on the historic Filton airfield. The museum tells the story of more than a century of aviation history, from the Boxkite to the modern day, with the last Concorde ever to fly as Aerospace Bristol’s stunning centrepiece. The restoration work at the museum has been undertaken almost entirely by volunteers with technical expertise.

Rotec were contracted to help restore the CONSUB back to life after almost 60 years since it first hit water. The Continental Shelf Submersible or CONSUB is an unmanned submersible developed in the 1970 by BAC Electronic Systems Group at Filton. The remotely controlled seabed exploration vehicle was designed to operate to a depth of 2000ft., at an underwater speed of 2 1/3 knots, controlled with 1km of umbilical cable.

Harry Crick, one of the BACT volunteers explains:

“Tests were carried out in tracking underwater telephone cables and inspection of seabed features. In 1977, Consub 2 (built by British Aerospace and operated by SubSea Surveys) went into operation in the North Sea working on pipeline inspection and seabed survey. Day rates were half those of the manned submersible spread and eventually, 24h operations were achieved. This resulted in the large ROV becoming the accepted method for pipeline inspection.”

However the last surviving specimen, the CONSUB 1, was not in a working condition. It was donated by the British Geological Survey who previously used it as a display in their car park in Edinburgh.

The renovation and overhaul of Consub was carried out by Bristol volunteers at the museum.
Rotec was tasked with the design, build and supply a hydraulic power unit & electrical control system, that could be used to control the original thrusters and drill head, allowing the museum staff to demonstrate the system functionality. In order to preserve the original condition and appearance of the submersible, the original power unit was left fitted (even though it is not functional) and some of the original solid pipework routes were replicated and utilised using new tube and fittings.
Rotec built a brand hydraulic power unit which is concealed with in the exhibits structure, which will allow the CONSUB to be controlled through a control panel designed and build by Rotec, instead of through the original umbilical cords.

 

Visit Aerospace Bristol for more information, to help raise funds, book a meeting or a conference ‘Under the wings of Concorde’ or to volunteer at this exceptional new venue.

Date: 21/09/2017

Author: Sarka Humpolcova

Hose Doctor: minimizing downtime at local quarry

Rotec were pleased to be recently joined by two Hose Doctor operatives: Matt Bearpark and Phil O’Connor. Matt covers Somerset and Bristol areas, while Phil covers areas surrounding Cardiff, Gloucester and Bristol.

Tower Leg Winches

Matt was recently called out to a local quarry, where two rams were leaking and needed to be back at work asap.

Matt relates:

“One ram was bent and the other had deep gouging in the rod causing leaking from both rams. Brand new rods had to machined and fitted along with new seal kits fitted. After removing rams from the excavator arm fitted inside the crusher housing I took them to Ram Reman” (Rotec’s sister company based in Wimborne, specialising in repair and manufacture of rams – hydraulic cylinders).

 

 

“The removal and refit took me 4 hours in total, while Ram Reman spent a day repairing and testing the ram functions, ready for refit. I was very happy with the feedback I received, the customer was really pleased with the short breakdown period and now the arms are working a lot tighter than they had before.”

Due to time constraints the repaired rams were not re-sprayed, but now work better than ever! Visit Ram Reman’s website for more information (new site currently under construction).

Date: 19/09/2017

Author: Sarka Humpolcova

NEW Mobile Hose Doctor van now in operation

Mobile Hose Doctor service

Rotec are Introducing a New mobile ON-SITE hose repair/replacement service. The service has now been launched in Taunton and surrounding areas during the month of April 2017. The Hose Doctor van is a mobile workshop that carries a full range of Parker connectors and hoses.

 

 

  • 1 hour maximum waiting time (unless otherwise informed)
  • Experienced engineer specialised in hydraulics ensures that repairs are carried out rapidly and to a high standard.
  • We use only genuine Parker parts that meet international standards and our own highly demanding specifications
  • Experience and expertise in a wide variety of hydraulic and pneumatic applications: plant hire, car transporters, fork lift trucks, aerial lift, lift trucks, truck cranes, refuse trucks, agriculture, marine, utilities
  • No hose assembly, cleaning or pellet charges
  • No consumables charges

Covered areas include:  Exeter, Tiverton, Taunton, Bridgwater, Honiton, Crewkerne, Yeovil, Street and Bristol

Taunton and surrounding areas

Author: Sarka Humpolcova

Date: 21/07/2017

Extreme lifting: Using Rotec winching systems at 500 ft

At the beginning of 2016, we started to work with National Grid, contracted to support the company’s hydraulic, pneumatic and electronic needs alongside the primary project (bespoke winching systems for their fleet of vehicles), and we didn’t have to wait long for a challenging project to come through.

Tower Leg Winches

The company was planning a maintenance project in and around of Chepstow, involving the lowering and raising of insulators on the two 500ft high river crossing towers spanning the river Severn, which form part of the national grid and the 21,000 towers owned by the company in the UK.

Chris Land, National Grid’s Equipment and Live Working Overhead Line Engineer supervising the project relates:

“This project has been challenging from the start, not only because of the height of the towers but also because the tower loadings and fittings on these towers are totally unique compared to the rest of the towers on the transmission network. The insulators were last changed in 1969 and we have very limited experience of working on these towers, we have been working from 50 year old drawings and information to develop the procedures necessary to carry out the replacement of the insulators. The primary focus has been to maintain a safe working environment for the linesman carrying out the work to enable the work to be delivered safely and within the timescales. The work was delivered well within the allotted timescales with zero incidents”

 

 

lowering old insulators

Lowering old insulators

swapping old for new

Swapping old for new

New insulators lifted into position

New insulators lifted into position

 

 

 

Preparations for this project have taken over 6 months, with 6 weeks given to the crew to complete the work on the two 500 ft high towers. Rotec was asked to design and build a bespoke Tower Leg Capstan Winch Assembly for the project, capable of lowering and raising the heavy insulators on a system of ropes.

The assembly consists of three main components: capstan winch, engine drive unit and a reservoir unit. Adrian Derbidge, Rotec’s engineer assigned to the project says “This is a powerful unit, with a safe working limit of up to 1 ton on a dynamic line pull”. Adrian has seen the project through from the start, starting with the design and build, all the way to the site visits, maintaining his presence in case of any adjustments being necessary. He says the challenges in this project were in keeping the units as light as possible and compact, while retaining their ability to tackle heavy loads.

Click below to watch the National Grid engineers work at dizzying heights as shown on the news:

NationalGrid_BBC1West_28.03.2017_22.39

 

 

Date: 27/04/2017

Author: Sarka Humpolcova

Networking at Leonardo factory: in the shade of the AW159 Wildcat

Richard Lang, our Sales Director was recently invited to attend an event organised by WEAF (West Of England Aerospace Forum). It was a great networking opportunity to catch up with old friends and meet new people from the industry, as well as see part of the Leonardo factory, there even was the spectacular AW159 Wildcat on show!

AW159 is the latest generation 6 tonne multi-role maritime helicopter, designed to operate from the smallest helicopter-capable ships, in the world’s harshest maritime environments of high sea state and associated deck motion conditions. The rotorcraft is an improved version of the Westland Super Lynx designed to serve in the battlefield utility, search and rescue and anti-surface warfare roles. In British service, common variants are being operated by both the Royal Navy and British Army to replace their aging Lynx Mk.7/8/9 rotorcraft. The AW159 has also been offered to several export customers.

Read more about the AW159 Wildcat here 

AW159 Wildcat

Date: 13/04/2017

Author: Sarka Humpolcova