Rotec Hydraulics, Author at Rotec Hydraulics Ltd

Rotec Hydraulics launches first-of-its-kind Electric Winch System

Our team at Rotec Hydraulics Ltd, experts in system solution design, have developed a pioneering electric winch system that offers a zero-emission alternative to hydraulic winches. This innovation supports customers in achieving net zero goals with enhanced performance and precision.

“This project is an example of how Rotec Hydraulics is spearheading electrification within the fluid power industry to enable decarbonisation of the hardest-to-abate industry sectors.
“The addition of Parker components, including IQAN technology, has made the challenge of producing the same, if not enhanced, performance compared to the equivalent hydraulic winch system solution possible.”

– Paul Prouse, Managing Director of Rotec Hydraulics Ltd.

Our in-house design team have innovatively designed and developed the first-of-its-kind electric winch system in response to a request from a client. The customer, a national company working within the utilities sector, has ambitious net zero goals and Rotec, as its sole winch design, supply and service provider was keen to support.

Expertise in system solution design

The ambitious R&D project was specifically dedicated to produce an electric winch with the equivalent performance and functionality of the hydraulic winch that the client currently uses on their large fleet of Isuzu D-Max vehicles.

Stepping up the design challenge

Despite other winch providers saying an electric winch system capable of proportional speed control lifting 1.5 tons and dragging 3.6 tonnes and not overheating was impossible, we are pleased to reveal our new offer to the market.

This particular example features two operational modes (lifting and pulling). The proportional speed control allows for safe, controlled ascent and descent of the winch system when lifting.

Operators have reported that the infinite winch speed control using joysticks in cab and/or remote pendant have allowed for more precise and accurate placing of the load than the previous hydraulic winch delivered.

The integrated thermal management of both motor and motor inverter along with natural air cooling of the motor inverter, means that Rotec’s electric winch system has an unlimited run time.

The electric winch system is fully customisable to any future clients looking to change to fully electric winches.

Sustainability

Our electrical winch system reduces CO2 emissions as a result of being powered by a lithium battery, rather than the vehicle’s diesel engine. The vehicle engine does not need to be turned on in order to operate the winch, unlike its hydraulic counterpart.

The electric winch’s carbon emissions are minimised with the only emissions being those generated when the vehicle is in motion and it is charging the winch system’s lithium battery.

Not just a supplier of parts

Winner of Manufacturer of the Year 2023 at the Somerset Business Awards, we can provide tailored winch system designs to your vehicle and operational requirements and offer design, manufacture, fitting and on-site servicing and repair service backed with consistent excellent customer service.

Customers can customise rated line pull, line speed or rope type and capacity to optimise their operations. High quality, robust components mean all Rotec winch systems are suitable for operating in challenging environments.

Our innovative electric winch system has enabled its customer to not only cut emissions but work smarter, more accurately and increase productivity with proportional control capability and/or remote monitoring options.

Find out more about Rotec’s winch offer at Winch systems – Rotec Hydraulics Ltd.

Rotec experienced in using CONTRACTS (formerly CEMAR)

100% Achilles audit _Rotec Hydraulics Ltd

As a product supplier and service provider to large organisations, we understand that it is essential for us to adhere and be proficient in a variety of contract management processes.

CONTRACTS (formerly known as CEMAR) is an electronic contract management system, for the day-to-day management of contracts. It is used across all industries, such as nuclear, rail, highways, utilities, aviation, and government.

The CONTRACTS platform has grown rapidly in response to increasing business demand.

Here at Rotec, we have experience in using CONTRACTS. This ensures adherence to your document control procedure for the submission of all technical and commercial documentation.

Rotec Hydraulics Ltd specialises in hydraulics, pneumatics and electrical mechanical engineering services and components. To find out more, click here.

Rotec receives perfect 100% Achilles audit score

Following an in-person audit from Achilles last month, Rotec are delighted to reveal they have once again received a perfect 100% score once again.

Achilles assesses the company’s Health & Safety, Environmental and Quality policies and procedures.

By scoring a perfect 100% across all areas, the accreditation reassures clients that Rotec are committed to the very highest of standards, as independently verified by Achilles.

Managing Director of Rotec Hydraulics Ltd, Paul Prouse said,

“Achieving a perfect 100% across all areas assessed by Achilles yet again is a real testament to the importance we place on consistently high standards across the business in both our management and site operational functions.”

Rotec’s Quality Systems Manager, Josie Chamberlain comments,

“Achilles is a reputable, rigorous and independent audit which has confirmed we have robust processes and procedures in place. Our exceptional score is a great reflection of the business and the team behind it.”

Rotec specialises in hydraulics, pneumatics and electrical mechanical engineering services and products. To find out more, click here.

Two HPUs and Ten Jacking Cylinders Manufactured for New Client

Earlier this month, Rotec Hydraulics completed a large project for a new customer who specialises in all aspects of confined space working from sewer rehabilitation, timber headings, tunnelling, grouting, all types of shaft sinking and associated clean and waste water works.

With a wealth of experience constructing shafts up to 30 metres in diameter and to depths of 35 metres, the specialist construction company sink shafts using various techniques – including hydraulically jacking segmental shafts vertically.

Rotec were asked to design, build and deliver ten hydraulic cylinders and two hydraulic power units (HPUs) capable of powering 40 tonne hydraulic jacks with up to 210 bar pressure for a significant shaft sinking project.

The HPUs operate ten hydraulic jacking cylinders using ten off detented levels and a single sprung loaded dead man’s lever. The jacking cylinders have a 160 bore, 110 rod, 1200 stroke and are mounted in frames which push down concrete segments to line holes. Each cylinder can provide up to 40 tonne force with 210 bar pressure which can be controlled by an adjustable knob on the HPU.

To speed up the extension and retraction of the cylinders, the HPUs have been designed with a two-stage pump which produces a faster flow when less hydraulic pressure is required. The pump is powered by a 7.5 kW 3-phase electric motor which is controlled by electrics mounted in an enclosure on each HPU. This allows the pump to be started and stopped easily, as well as providing essential emergency stop buttons.

Both HPUs have a 500 litre tank with pressure and return filters, in addition to a fitted level/temperature gauge. Connections from the HPUs to the cylinders are via protected hoses with quick release connectors.

To increase safety and reduce risk of harm to the operator, the hydraulic hoses on both the HPU and those to the hydraulic cylinders have been fitted with hose burst protection and whip checks where necessary.

Rotec is new shirt sponsor for Plymstock Oaks RFC

Plymstock Albion Oaks RFC has announced Rotec Hydraulics Ltd as the new shirt sponsor for the next three rugby seasons.

The new kit was revealed last Saturday at the rugby club’s Men’s 1sts team’s first home game of the season, where the team put on a strong performance, beating Redruth RFC 2nds 63-17.

The new commercial partnership agreement between Rotec and Plymstock Oaks RFC is a significant step in the club’s ongoing efforts to secure strong commercial partnerships that support both its on-field and off-field activities.

The sponsorship will provide the club with essential resources to maintain and enhance its facilities, as well as to promote rugby at all levels within the local community.

Paul Prouse, Managing Director of Rotec Hydraulics, said,

“It’s great to see the Rotec logo on Plymstock Oaks RFC teams’ shirts. We are delighted to support a club that is close to our Plymouth Service Centre and provides sporting opportunities and events for those in our local community. We can’t wait for the rest of the season and wish every team at the club the best of luck.”

Rotec Hydraulics has a history of supporting local sports clubs, including last year’s Vitality Blast T20 winners, Somerset County Cricket Club. In addition to sponsoring local sports teams, Rotec has a strong business commitment to charitable causes – donating year-on-year to charities such as The Grand Appeal and St Margaret’s Hospice.