Rotec Hydraulics Achieves Continued SafeContractor Accreditation

Rotec Hydraulics, a leading provider of hydraulic solutions, is pleased to announce the successful renewal of its SafeContractor Approved accreditation. This achievement underscores the company’s unwavering commitment to maintaining the highest standards of health and safety across all its operations.

SafeContractor is a respected third-party accreditation scheme that recognises rigorous health and safety management. By achieving and maintaining this accreditation, Rotec demonstrates its dedication to providing a safe working environment for its employees, clients and partners.

The renewal process involved a thorough audit of Rotec’s health and safety policies, procedures, and documentation – ensuring compliance with current legislation and best practices. This successful renewal confirms that the company continues to meet and exceed the stringent requirements of the SafeContractor scheme.

“We are delighted to have renewed our SafeContractor accreditation,”

said Josie Chamberlain, Quality Systems Manager at Rotec Hydraulics.

“This accomplishment reflects our ongoing commitment to prioritising health and safety in everything we do. It provides our clients with the assurance that we operate to the highest standards, ensuring the safety of all those involved in our projects.”

Keep Your Hydraulic Systems Running Smoothly with Rotec’s Accumulator Charging and Servicing

Hydraulic accumulators are crucial components in a wide range of equipment, from excavators and cranes to wind turbines and drill rigs. These devices store energy in the form of pressurized fluid, helping to optimise system performance by mitigating pressure fluctuations, absorbing shocks, preventing contamination, and providing supplemental energy. They achieve this using a bladder or diaphragm to separate inert gas (typically nitrogen) from the hydraulic fluid.

While generally low-maintenance, accumulators can experience performance degradation over time. Common issues include tears in the bladder or diaphragm, loss of pre-charge gas, and seal deterioration. Overpressurisation and fluid contamination are the most common cause, as is improper installation.

Accumulator Safety and Compliance

Safety is paramount when dealing with pressurised systems. Under the Pressure Systems Safety Regulations 2000 (PSSR), the user/owner is legally responsible for ensuring a written scheme of examination is in place before accumulators are put into operation.

These regulations mandate periodic inspections by a competent person to ensure the safe operation of hydraulic systems and protect personnel from potential injury. Compliance with PSSR is essential for all accumulator users.

Rotec Hydraulics: Your Certified Parker Accumulator Centre

Rotec Hydraulics is one of only a few Parker Certified Accumulator Service Centers in the UK. This prestigious certification underscores our commitment to providing industry-leading products and expert service for all your accumulator needs, including ensuring compliance with safety regulations.

We service, charge, and distribute any brand of accumulator or related product, ensuring your systems operate at peak performance, efficiency, and safety.

Comprehensive Accumulator Services

Accumulators naturally discharge over time. At Rotec Hydraulics, we can recharge your accumulator to the required pressure, provided the bladder or diaphragm is in good condition. If these components are damaged, we offer competitive quotes for repair or replacement. We also assist our clients in understanding and meeting their PSSR obligations.

Our experienced technicians are adept at hydraulic accumulator troubleshooting and possess the expertise to restore your devices to optimal working order. Whether you require charging or more extensive repairs, we deliver timely and professional service, prioritizing both performance and safety.

How Rotec Can Help You

Don’t let accumulator issues disrupt your operations or compromise safety. Contact us today for a no-obligation quotation for service, repair, or replacement. Our team is ready to assist you with all your accumulator needs, including guidance on PSSR compliance.

Call us at 01823 348900 or email us at sales@rotec.net.

100% Achilles audit _Rotec Hydraulics Ltd
100% Achilles audit _Rotec Hydraulics Ltd

Streamline Your Manufacturing with Rotec’s OEM Kitting Service

In today’s competitive manufacturing landscape, efficiency and cost-effectiveness are paramount. Original Equipment Manufacturers (OEMs) are constantly seeking ways to optimise their operations, reduce lead times, and improve productivity. One solution is Rotec’s bespoke kitting service -streamlining your assembly lines and reducing lead times, it helps improve your time-to-market and gain a competitive advantage.

What is an OEM Kitting Service?

OEM kitting involves assembling all the necessary components for a specific product or sub-assembly into a single, convenient kit. This can include everything from hose assemblies, adaptors, seals, and o-rings, to pumps, valves, oils, and filters – essentially, any component your product requires. Rotec Hydraulics works closely with OEMs to tailor these kits to their exact specifications, ensuring every part is present and accounted for.

How Rotec’s Kitting Service Benefits Your Business:

Our OEM kitting service is designed to be a complete solution, offering a range of value-added services, including:

 

  • Customized Kitting: We work with you to understand your specific needs and create kits that perfectly match your requirements. No more searching for individual parts – everything you need arrives in one package.
  • Comprehensive Component Sourcing: We handle the procurement of all necessary components, saving you time and effort. Our extensive network of suppliers ensures access to high-quality parts at competitive prices.
  • Value-Added Services: We can include testing, labeling, bagging, and other services to further streamline your production process. Just let us know your requirements, and we’ll take care of the rest.
  • UK and European Coverage: Rotec Hydraulics serves clients across the UK and mainland Europe, ensuring consistent supply regardless of your location.
  • Reduced Costs and Improved Efficiency: Kitting can significantly reduce your purchasing activity, speed up goods receipt, and improve productivity. By consolidating your supply chain, you can also reduce the number of suppliers you need to manage, leading to fewer invoices and simplified administration.

“Rotec’s kitting service has streamlined our assembly lines, reducing assembly time and boosting productivity.”

Purchasing Manager

Marine industry

Partner with Rotec Hydraulics:

If you’re looking for a way to optimise your manufacturing processes and improve your bottom line, consider partnering with Rotec Hydraulics for your OEM kitting needs.

Contact us today to discuss your requirements and discover how we can help you achieve your goals. Let us help you build a more efficient and competitive business.

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Motor Overhaul for Cruise Ship

Rotec’s Electrical Mechanical Services division completed the overhaul of 21 ship’s motors last month for a leading leisure industry company.

The cruise ship, who carries thousands of passengers each year, voyages throughout the Baltic, Norwegian Fjords, and the Mediterranean. In regular use, our engineers had a strict time limit of 14 days to remove, overhaul and reinstate all 21 motors whilst the ship was in dry dock.

The scope of works included:

Removal and inspection

  • Safe and efficient electrical and mechanical disconnection of all 21 motors, including the port and starboard anchor winch motors.
  • Thorough inspection of all plate detail and insulation valves.

Overhaul

  • Full steam cleaning of the motors and re-varnishing as required.
  • Baking of the motors in a temperature-controlled oven to ensure proper curing of the varnish and to remove any residual moisture.
  • New bearings fitted where required.
  • Repair of worn end-shields by sleeving and machining back to tolerance.
  • Replacement of brake pad discs with excessive wear.
  • Insulation tests conducted at 500 volts to ensure electrical safety and integrity.
  • Dynamic balancing carried out to avoid unnecessary vibrations, reduce noise, prevent mechanical failure, and improve balance and efficiency.
  • Inspection of all electrical cables for damage.

Reinstallation

  • Safe and efficient reinstallation of all 21 motors back onto the ship.
  • Careful reconnection of all electrical and mechanical components.

Report

  • A detailed report, with images of all motors, was completed and a copy sent to the client upon completion.

All work was completed within the 14 day schedule deadline.

The completed overhaul will significantly improve the reliability and lifespan of the ship’s motors, reducing the risk of unexpected breakdowns and ensuring continued safe and efficient operation.

If you would like more information on Rotec’s Electrical Mechanical capabilities, contact sales@rotec.net or call 01823 348900.

Boost Efficiency and Safety: Rotec Hydraulics is Your Parker Approved Accumulator Service Centre

Accumulators play a vital role in all industries, ensuring smooth and reliable hydraulic system performance. However, maintaining and servicing these critical components can be complex.

That’s where Rotec Hydraulics comes in. As a Parker Approved Accumulator Service Center (ASC), we possess the in-depth knowledge, experience and test rig facilities to provide comprehensive accumulator services, including: 

  • Product Range: We stock and sell accumulator products of all brands, sizes, and types.
  • Test Rig Facility: Our state-of-the-art test rig enables the testing of bladder type accumulators from 0.5 litres up to 54 litres.
  • Maintenance & Recertification: Our skilled engineers meticulously maintain and recertify your accumulators, ensuring optimal performance and extending their lifespan.
  • Pre-Charging & Audits: We pre-charge accumulators and conduct thorough audits to identify potential issues and prevent costly downtime.
  • Scheduled Inspections & Replacements: We offer customised inspection schedules and recommend replacements when necessary, proactively safeguarding your hydraulic systems.

Benefits of Choosing Rotec Hydraulics:

  • Enhanced Safety: Minimize accident risks and protect your employees with our expert service, adhering to all relevant safety regulations.
  • Regulatory Compliance: Ensure your operations comply with Pressure Systems Safety Regulations (PSSR) 2000 by adhering to recertification, data monitoring, and scheduled inspections.
  • Increased Productivity:
    • Boost Efficiency: Optimize system performance and reduce energy consumption with accumulator replacement, maintenance, and pre-charging.
    • Reduced Downtime: Minimize downtime and maximize productivity through warranty validation, preventative maintenance, and optimized performance.
  • Extensive Inventory of Accumulator Parts:
    • Bladder Kits
    • Charging Kits
    • Saddle Clamp Assembly
    • Relief Valves
    • Safety Blocks
    • Accumulator Flange Adaptors

Ready to optimize your accumulator management?

Contact us to schedule an initial consultation and discover how Rotec Hydraulics can help you enhance efficiency, improve safety, and minimise downtime.

Email sales@rotec.net or call 01823 348900.