Rotec Hydraulics, Author at Rotec Hydraulics Ltd

Rotec Hydraulics Achieves ISO 45001 Certification

Rotec Hydraulics Ltd, a leading provider of hydraulic, pneumatic, and electrical engineering solutions, is proud to announce it has officially achieved the ISO 45001 certification for Occupational Health and Safety Management.

This globally recognised accreditation completes a ‘trio’ of ISO International Standards for Rotec, having already been awarded ISO 9001 (Quality Management) and ISO 14001 (Environmental Management). The achievement follows a rigorous independent audit process, demonstrating Rotec’s unwavering commitment to the highest global benchmarks for safety, quality, and sustainability.

Achieving ISO 45001 comes during a period of significant compliance success for Rotec, following the recent successful renewals of its JOSCAR and SafeContractor status. Together, these certifications provide a robust framework for Rotec’s operations across all industry sectors, including marine, aerospace, defence, and manufacturing.

Paul Prouse, Managing Director of Rotec Hydraulics, commented:

“Achieving ISO 45001, alongside our existing ISO 9001 and 14001 certifications, reflects our team’s commitment to hard work, high standards, and operational excellence.
“These global certifications are a foundation for continuous improvement, sustainable development, and offers third-party assurance of operational integrity to our customers and partners. I wish to thank the entire Rotec team for their dedication to making this possible.”

Rotec Hydraulics Reinforces Commitment to Safety with Successful SafeContractor Renewal

Rotec Hydraulics Ltd, a leading specialist in fluid power and engineering solutions, is pleased to confirm it has successfully renewed its Alcumus SafeContractor accreditation. This achievement underscores the company’s commitment to the highest standards of health and safety.

SafeContractor is a market-leading third-party accreditation scheme that rigorously audits a company’s health and safety policies, procedures, and documentation. For Rotec, the renewal confirms that its safety management systems continue to meet—and exceed—the stringent “Core Criteria” required by the Safety Schemes in Procurement (SSIP).

As a provider of complex hydraulic, pneumatic, and electrical mechanical services, Rotec operates in high-risk environments ranging from aerospace and defence to marine and industrial sectors. Maintaining this accreditation provides clients with independent assurance that every project, from onsite installation to workshop repairs, is conducted under the strictest safety protocols.

“Successfully renewing our SafeContractor status is a testament to the hard work of our entire team. It demonstrates that we don’t just follow safety guidelines—we embed them into our daily culture,” commented Josie Chamberlain, Quality Systems Manager at Rotec Hydraulics.

What SafeContractor Means to our Customers

SafeContractor is recognised by thousands of organisations across the UK as a benchmark for competence. By retaining this status, Rotec continues to offer several key benefits to its partners:

Risk Mitigation: Ensuring all onsite work complies with current Health & Safety legislation.
Operational Integrity: Validating that engineers are fully trained and competent in their specific fields.
Supply Chain Transparency: Simplifying the pre-qualification process for major clients in highly regulated industries.

This renewal joins an impressive suite of certifications held by Rotec, including ISO 9001, ISO 14001, ISO 45001 and Cyber Essentials Plus. As a founding member of the BFPA and respected Parker Certified Hydraulic Technology Centre, Rotec continues to set the standard for quality and safety in the fluid power industry.

For more information, contact sales@rotec.net or phone 01823 348 900.

100% Achilles audit _Rotec Hydraulics Ltd

Rotec Delivers Major Marine Project Clean, Flush and HPU Overhaul in 10 Day Turnaround

Rotec recently successfully completed a complex hydraulic system overhaul for a 430ft long ocean survey vessel. Working in collaboration with a leading ship repair and dry-docking partner in Cornwall, Rotec’s Falmouth-based engineering team executed a comprehensive cleaning, rebuild, and system flush of a critical Controllable Pitch Propeller (CPP) hydraulic system.

The project, which took place in December 2025, was defined by an incredibly demanding 10-day turnaround while the vessel was in dock. Despite the tight window, Rotec’s engineers ensured the system met and exceeded the rigorous standards required for Lloyd’s Register (LR) compliance.

Exceeding Technical Standards

The primary objective was to eliminate foreign object debris (FOD), restore hydraulic cleanliness, and return the CPP circuit to a verifiable condition ready for functional testing. While the client specified a cleanliness standard of NAS 4, Rotec’s advanced mobile flushing and filtration technology, equipped with Parker IQAN real-time data logging, achieved a superior NAS 3 rating.

The scope of work included:

Deep Cleaning: All CPP rod sections and shaft tubes were initially manually cleaned and pigged to remove visible contamination.
Precision Flushing: Each rod and tube section flushed using heated hydraulic oil (at phases of 40°C and 60°C) through multi-stage filtration down to 2 microns.
HPU Restoration: Stripping, cleaning, and flushing the Hydraulic Power Unit (HPU) and associated pipework.
System Rebuild: Full shaft rebuild and system charging in accordance with OEM instructions and surveyor guidance.

The Falmouth depot team worked around the clock to ensure the vessel was hydraulically complete and ready for commissioning. Following the successful venting and oil charging to the header tank, the system was approved by both Ministry and Lloyd’s representatives.

Martin Webber, Rotec’s Falmouth Depot Manager, commented:

“This project was a true testament to the skill and dedication of our Falmouth team. Managing a full CPP shaft and HPU rebuild within a 10-day docking window requires planning and precision. By utilising Rotec’s specialised, custom-designed portable flushing rigs, we didn’t just meet the client’s cleanliness targets—we exceeded them, delivering a NAS 3 standard that ensures long-term system reliability for the vessel.”

Optimise Your Fleet’s Performance

Rotec’s portable flushing rigs with IQAN technology are available for hire, providing live, verifiable data to ensure your hydraulic systems meet the highest international cleanliness standards.

To enquire about our marine engineering services or equipment hire, contact the Rotec team today.

Safety, Compliance, and Performance: The Importance of Accumulator Maintenance

At Rotec, we provide a total life-cycle solution for your hydraulic systems. As the only Parker Certified Accumulator Service Centre in the South West, we are uniquely equipped to keep your operations running safely and efficiently.

What is a Parker Certified Accumulator Centre?

Being a Parker Certified Centre means Rotec has been rigorously audited and approved to provide the highest level of technical service. For our customers, this certification offers several tangible benefits:

Original OEM Parts: We have direct access to genuine spare parts, including Parker, QHP, and Hydac, ensuring your equipment is restored to its original manufacturer specifications.
Expert Recertification: We are authorised to perform full recertifications, including hydrostatic testing and volumetric stretch testing.
Parker Tracking System (PTS): We can use digital tagging to track your assets. This means you can receive automated notifications when an inspection or replacement is due, taking the guesswork out of compliance.
Written Schemes of Examination: We have the expertise to prepare the legally required Written Schemes of Examination (WSE) to ensure you meet UK safety standards.

How Often Does Your Accumulator Need Maintenance?

Under the Pressure Systems Safety Regulations (PSSR) 2000, it is a legal requirement to regularly maintain your hydraulic accumulators. Generally, the following intervals are recommended:

Every 3–6 Months: Visual Inspection & Gas Pre-charge Check

Gas levels naturally permeate over time. Low pre-charge causes the bladder to over-flex, leading to premature failure.

Every 12 Months: External Examination

Checking for corrosion, paint blistering, or mounting issues, especially in harsh marine or construction environments.

Every 5–10 Years: Full Recertification & Internal Inspection

A legal requirement for many systems to verify the structural integrity of the pressure vessel.

Why Choose Rotec Hydraulics?

Maintaining an accumulator is not a DIY task. Opening a pressurized vessel without the correct training and tools can lead to catastrophic accidents, including fluid injection or explosions. Customers choose Rotec because of our:

State-of-the-Art Facilities: Our workshops feature dedicated test rigs capable of testing bladder accumulators from 0.5L up to 54L.
Specialist Accumulator Knowledge: Our engineers are trained by global Fluid Power experts, Parker Hannifin, in all aspects of accumulators.
Sector Experience: We regularly overhaul accumulators from all industries, and can tailor our overhaul accordingly. For example, applying marine-grade coatings to protect against saltwater corrosion for marine accumulators.
Safety First: We ensure your system is fully depressurised and safe before any work begins, protecting your staff and your investment.

Don’t Leave Your Compliance to Chance

A well-maintained accumulator reduces pump wear, saves energy, and prevents costly downtime. Most importantly, it keeps your team safe.

Is your accumulator due for an inspection? Contact our team today via 01823 348 900 or email sales@rotec.net.

BFPA ‘Q’ Approved Hydraulic Hose Assemblies from Rotec – What this means for you

We are proud to be a BFPA Approved Distributor and ‘Q’ Approved for hydraulic hose assemblies – an assurance of the highest standards in fluid power safety and quality.

What Does This Mean for You?

Choosing a ‘Q’ Approved supplier like Rotec Hydraulics over non-accredited providers delivers critical benefits for your operation:

Guaranteed Safety and Reliability: Our accreditation assures you that every hose assembly is built to an industry-agreed, rigorously audited standard. This significantly reduces the risk of hose failure, injury, and dangerous fluid injection.

Highly Trained & Certified Technicians: All our hose technicians are trained and certified to the BFPA industry standard, ensuring a professional understanding of hose technology and best practice assembly techniques.

Eliminating Dangerous Practices: We are strictly audited to never partake in hazardous practices such as:
- Mixing and Matching components from different manufacturers, which can compromise the integrity and safety of the assembly.
- Re-ending used hose assemblies, a false economy that dramatically increases the risk of failure.

Reduced Downtime and Increased Efficiency: Quality products and expert assembly mean less unexpected failure, less downtime for your machinery, and greater productivity for your business. The ‘Q’ stands for Quality, Efficiency, and Safety.

Commitment to Best Practice: Our facilities, equipment (including swaging machines and test rigs), and stock management are subject to detailed bi-annual technical audits by the BFPA. This ensures continuous adherence to the highest operational standards.

Don’t compromise on safety and quality. Partner with Rotec Hydraulics for your hydraulic hose assembly needs and Choose ‘Q’ for Quality.

For more information, or to place an order call 01823 348 900 or email sales@rotec.net.

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