Rotec Hydraulics, Author at Rotec Hydraulics Ltd

BFPA ‘Q’ Approved Hydraulic Hose Assemblies from Rotec – What this means for you

We are proud to be a BFPA Approved Distributor and ‘Q’ Approved for hydraulic hose assemblies – an assurance of the highest standards in fluid power safety and quality.

What Does This Mean for You?

Choosing a ‘Q’ Approved supplier like Rotec Hydraulics over non-accredited providers delivers critical benefits for your operation:

Guaranteed Safety and Reliability: Our accreditation assures you that every hose assembly is built to an industry-agreed, rigorously audited standard. This significantly reduces the risk of hose failure, injury, and dangerous fluid injection.

Highly Trained & Certified Technicians: All our hose technicians are trained and certified to the BFPA industry standard, ensuring a professional understanding of hose technology and best practice assembly techniques.

Eliminating Dangerous Practices: We are strictly audited to never partake in hazardous practices such as:
- Mixing and Matching components from different manufacturers, which can compromise the integrity and safety of the assembly.
- Re-ending used hose assemblies, a false economy that dramatically increases the risk of failure.

Reduced Downtime and Increased Efficiency: Quality products and expert assembly mean less unexpected failure, less downtime for your machinery, and greater productivity for your business. The ‘Q’ stands for Quality, Efficiency, and Safety.

Commitment to Best Practice: Our facilities, equipment (including swaging machines and test rigs), and stock management are subject to detailed bi-annual technical audits by the BFPA. This ensures continuous adherence to the highest operational standards.

Don’t compromise on safety and quality. Partner with Rotec Hydraulics for your hydraulic hose assembly needs and Choose ‘Q’ for Quality.

For more information, or to place an order call 01823 348 900 or email sales@rotec.net.

100% Achilles audit _Rotec Hydraulics Ltd

Rotec Completes Critical Refurbishment of Canal Lock Lift Bridge System

Rotec Hydraulics, a leading provider of hydraulic engineering solutions, have completed a recent project involving the removal, overhaul, and refitting of two critical hydraulic cylinders for a Canal Lock Lift Bridge.

The project, which also included the fabrication of a new bespoke clevis frame assembly and the replacement of hydraulic hoses, was executed to ensure the continued safe and reliable operation of the waterway infrastructure.

Due to the age and wear on the existing components, the overhaul was critical. Rotec’s work covered the entire lifecycle of the component replacement, from initial isolation to final commissioning:

Cylinder Removal and Preparation: Rotec engineers worked alongside the customer’s team to safely isolate and remove both hydraulic cylinders from the bridge structure, before transporting them to the Rotec workshop for overhaul.
Comprehensive Cylinder Overhaul: Involved stripping the cylinders, removing seized bolts and eyes, manufacturing new 4-inch rods, and performing repairs and refurbishment on the glands and pistons. The cylinder tubes were polished, and new seal kits were supplied and installed before the cylinders were re-assembled and tested.
Reinstallation and Commissioning: Following overhaul, the cylinders were delivered back to the site. Rotec provided installation assistance, topped up the system with new hydraulic oil, and oversaw the final onsite testing to ensure safe and optimal performance.

The project also encompassed the fabrication of a replacement frame for the cylinder base end clevis.

Clevis Frame Assembly: Rotec reverse-engineered measurements from the existing components to design and fabricate a new clevis frame assembly. The new frame was upgraded with larger side plates for increased durability. The fabrication underwent die-penetrant weld testing to confirm structural soundness.
New Components: The project included the machining and supply of a replacement clevis pin and four new pin locating plates.
Hydraulic Hose Assemblies: Rotec supplied and installed four new replacement hydraulic hose assemblies with stainless steel over braid, all of which were pressure tested prior to commissioning.

“Successfully refurbishing these critical cylinders and simultaneously fabricating a key structural component, all while minimising disruption, underscores our commitment to maintaining essential infrastructure,” commented Dale Lockart, Branch Manager of Rotec’s Stroud Service Centre.

The successful completion of the cylinder overhaul and clevis frame replacement ensures the continued operational efficiency and safety of the Canal Lock Lift Bridge for many years to come.

For more information on the services offered by Rotec, contact sales@rotec.net or phone 01823 348900.

Rotec Hydraulics Achieves Cyber Essentials Plus Renewal

We are thrilled to announce that Rotec Hydraulics has successfully renewed our Cyber Essentials Plus certification.

This renewal is a testament to our ongoing commitment to cyber security and protecting our customers and supply chain’s data and privacy.

Achieving Cyber Essentials Plus, the highest level of certification, requires a hands-on technical verification to ensure robust protection against a wide range of common cyber threats. We wish to thank PC Comms for their support in helping us to achieve this.

What this means for you:

Enhanced Security: We maintain rigorous security standards to keep your information safe.
Trust and Confidence: You can be confident that you are dealing with a company that takes data protection seriously.

For more information, contact us via sales@rotec.net or phone 01823 348 900.

Rotec Hydraulics Powers F1 Performance with Remote-Monitored HPU & Flushing Rig

Rotec Hydraulics, a leader in high-performance fluid power solutions, has engineered a custom Hydraulic Power Unit (HPU) and Flushing Rig for a global F1 team, tackling the challenge of delivering safe, precise, and reliable pressure while ensuring optimal system longevity.

Race car hydraulic systems demand meticulous maintenance, including regular flushing to prevent contamination—the primary cause of system failure. Traditional, bulky on-site equipment often leads to logistical issues and unwanted downtime. Rotec’s innovative solution merges two critical functions into one compact, portable unit.

The custom 3 kW HPU is designed to deliver 200 Bar of pressure at 8 Liters per Minute (LPM) to power race car hydraulic components. More crucially, it features an integrated flushing rig and particle counter, enabling technicians to maintain pristine oil cleanliness.

A key differentiator is the integration of remote diagnostics via Parker IQAN technology. The HPU utilises Bluetooth connectivity to allow remote monitoring and control via a tablet or smartphone. This provides instant, detailed data on sensor and output states, including pressure, temperature, flow, and contamination levels.

Jesse Cherry, Business Development Manager at Rotec Hydraulics commented,

“This project showcases Rotec’s ability to deliver bespoke, high-performance hydraulic solutions that directly address challenges. We understood the critical need for a reliable, safe, and mobile solution. The integration of remote diagnostics streamlines operations and provides a great benefit to our client.”

The dual-functionality, combined with remote diagnostic capabilities, transforms maintenance from reactive repairs to proactive system health management. This compact, maneuverable rig minimizes maintenance time, boosts operational efficiency, and significantly reduces the risk of critical hydraulic failures—a crucial competitive edge in the high-stakes world of Formula 1.

Discover Rotec’s full capabilities via their website www.rotec.net or call 01823 348900 to discuss your requirements.

Servicing Hydraulic Systems for Harbour Authority

At Rotec Hydraulics, we believe that a well-maintained hydraulic system is the backbone of efficient and reliable operations. We recently carried out essential hydraulic power unit (HPU) servicing for a returning customer – a major harbour authority in Devon.

Our experienced engineers carried out a thorough service of the client’s HPU, including:

HPU Draining & Oil Replacement: We began by draining the old hydraulic oil from the HPU, preparing the system for a fresh start.
Critical Hose Replacements: The project required the replacement of two steering system “severe rated” hydraulic hose assemblies. Our engineers manufactured new hoses, making them 150mm longer to allow for better routing around a tie-rod. This small modification significantly reduces wear and tear and extends the life of the hoses. We also identified and replaced two additional hose assemblies with damaged outer sleeving, preventing potential future failures.
Component Inspection & Servicing: We removed and inspected the slow stow adjuster and its associated solenoid. This step involved servicing, cleaning, and replacing seals as needed, ensuring these components operate flawlessly.
System Flushing & Filtration: To guarantee a clean system, we installed a temporary hydraulic filter in the Man Overboard (MOB) system. We then refilled the tank with BIO ISO-32 oil and ran the system through, directing the flow of oil through the pressure filter to effectively flush out any contaminants.
Final Commissioning: After the flushing process, we reinstated the system, carefully bled the lines, and performed a comprehensive commissioning to ensure everything was functioning correctly. We also performed fault-finding on the MOB system, addressing any issues proactively.
Site Clean-up: We believe a job isn’t complete until the site is left clean and tidy, a final touch that underscores our professionalism and respect for our client’s workspace.

If you are looking to secure the longevity and reliability of your hydraulic systems, a proactive maintenance plan is a wise investment. Contact Rotec Hydraulics today to learn how our team can help you safeguard your operations via sales@rotec.net or phone 01823 348900.

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