Modernising Ramp Actuators

Mitigating obsolescence and ensuring long-term operational efficiency. 

100% Achilles audit _Rotec Hydraulics Ltd

The Challenge: Aging, proprietary ramp actuators (50+ years old) posed maintenance and obsolescence risks, with strict dimensional constraints for replacement.

The Solution: A bespoke engineering solution, developed in collaboration with Landau UK Limited, which delivers a high-performance, modernised replacement using readily available components – reducing obsolescence risks, and extending the serviceable lifespan of the unit.

Key Design Requirements: The new jack was engineered to meet the following critical performance and operational specifications:

  • High Force Capacity (Max pull force: 61,000 kg, max push force: 81,300 kg)
  • Compact Dimensions
  • Fluid Compatibility
  • Weight Optimisation and Manual Handling (Weight reduced from previous jack)
  • Self-Contained System (Integrated design for autonomous operation)
  • Single control interface for intuitive control
  • Manual Backup
  • Over-Pressurization Protection
  • Robust exterior for handling resilience
  • Environmental durability (temp range from -30°C to 48°C, direct saltwater environment)

Manufacturing and Component Strategy: Modern CNC machining techniques employed for manufacturing. Non-machined components, such as o-rings, rod seals, bearings, and fixings, were selected as commercially available products to ensure long-term accessibility.

Testing and Validation: Rigorous factory acceptance testing, utilising a custom 160+ tonne capacity test frame, validated performance under maximum loads.

Delivery and Packaging: Units packaged to stringent Level N Defstan requirements for secure storage and transport.

Outcome: Six units delivered ahead of schedule and fully compliant.

The modernisation provides a sustainable, maintainable solution, mitigating obsolescence and ensuring long-term operational efficiency.

Rotec Hydraulics Set to Exhibit at Seawork 2025

Rotec Hydraulics Ltd, a leading provider of hydraulic, pneumatic, and electrical mechanical solutions, is pleased to announce its participation as an exhibitor at this year’s Seawork, Europe’s largest on-water commercial marine and workboat exhibition. The event will take place from 10th to 12th June 2025, at Mayflower Park in Southampton, UK.

Our team will be on Stand G38 showcasing Rotec’s comprehensive range of products and services tailored for the marine sector – with a particular emphasis on how to work smarter, reducing costs, whilst maximising performance and uptime.

With over 40 years of experience, Rotec is renowned for its expertise in the design, build, supply, installation, and maintenance of fluid power and motion control systems.

Visitors to the Rotec Hydraulics stand will have the opportunity to explore:

  • Bespoke Hydraulic and Pneumatic Systems: Discover Rotec’s capabilities in designing and manufacturing custom power units, flushing rigs, and complex system integrations to meet specific marine requirements.
  • Electrical Mechanical Services (EMS): Learn about their comprehensive EMS offerings, including motor, alternator, generator overhauls, vital for marine vessel operations.
  • PTS (Parker Tracking System): a barcode system that allows you to track assets worldwide and easily order replacements via a web based platform.
  • IQAN: cutting-edge technology allowing for the monitoring and enhancing electrical control systems using the power of IoT.
  • Component Supply: Explore Rotec’s vast stock of high-quality hydraulic and pneumatic components from leading brands such as Parker, Galtech, Heypac, and many more. Their team will be on hand to provide expert advice and technical support.
  • Accumulator Servicing & Parts: Gain insights into stress-free accumulator management and PSSR compliance.
  • OEM Kitting Service: See how Rotec’s custom multi-component kits and hose assemblies can streamline manufacturing processes and improve productivity.

The Rotec team will be available to discuss current projects, offer technical guidance, and explore potential collaborations with industry professionals.

“Seawork is a great event for the commercial marine industry, and we are delighted to be exhibiting again this year,”

says Richard Lang, Sales Director.

“It provides an invaluable platform to connect with our existing clients, forge new relationships, and demonstrate our commitment to delivering innovative and reliable solutions to the marine sector. We look forward to engaging with visitors and showcasing how Rotec can support your operations.”

Rotec invites all attendees to visit their stand at G38, Seawork 2025 to learn more about their capabilities and how they can assist with all fluid power and motion control needs in the marine industry.

Register to attend at: Seawork 2025

100% Achilles audit _Rotec Hydraulics Ltd

Rotec supports Poppy of Honour Pavilion in Somerset

Rotec Hydraulics is proud to support The Poppy of Honour Pavilion, a unique National and Commonwealth Memorial dedicated to British and Commonwealth Servicemen and Servicewomen listed as killed or missing in World War 1.

The contribution from Rotec Hydraulics will help ensure the legacy of these brave individuals is appropriately honoured and remembered for generations to come.

The Poppy of Honour encases 1,117,635 individual hand-written remembrance poppies and will be going on its final tour before it is displayed in the new pavilion at Maidenbrook Country Park in Taunton – less than 5 minutes from Rotec’s Headquarters.

The Poppy of Honour Committee warmly invites the public to visit The Poppy of Honour at the following locations:

DATE

DESTINATION

18-21 APR

MONKTON ELM GARDEN CENTRE

08 MAY

VE DAY  -MAIDENBROOK COUNTRY PARK

24 MAY

FALKLAND DAY – MAIDENBROOK COUNTRY PARK

26 MAY-31 MAY

FLEET AIR ARM MUSEUM MAY HALF TERM

21 JUN

WESTON-SUPER MARE ARMED FORCES DAY tbc

28 JUN

PLYMOUTH ARMED FORCES

05 JUL

SOMERSET ARMED FORCES DAY – TAUNTON

12 JUL

FUNFEST FOR ALL THE FAMILY – MAIDENBROOK COUNTRY PARK

26 JUL

MID DEVON SHOW

01-02 AUG

TAUNTON FLOWER SHOW

10 AUG

ST GILES DOG SHOW – MAIDENBROOK COUNTRY PARK

15 AUG

DUNSTER FAIR

06 SEP

OFFICIAL OPENING MAIDENBROOK COUNTRY PARK

Representatives from the project will be present at various locations to share the compelling story behind this important memorial and answer any questions.

Paul Prouse, Rotec’s Managing Director comments, 

“Having proudly supported numerous Defence sector clients and employed Armed Forces veterans throughout our 45 years in business, we’re honoured to support The Poppy of Honour in finding its permanent home within our community.”

The Poppy of Honour will be officially unveiled at its permanent, free-to-visit, location within Maidenbrook Country Park on 6th September 2025.

Rotec joins Cornwall Marine Network

Rotec Hydraulics Ltd is pleased to be announced as the Cornwall Marine Network’s newest member.

By joining the Cornwall Marine Network and operating from our Falmouth Service Centre, we are strengthening our on-the-ground support for the county’s world-class marine industry.

Building on our existing strong relationships with Cornish customers, our new Falmouth Service Centre, positioned within Falmouth Docks, enables us to offer even greater local support. Our team’s extensive expertise across hydraulic, pneumatic, and electro-mechanical disciplines ensures we can provide comprehensive solutions tailored to the unique demands of the marine sector and beyond.

Heading our Falmouth operation is Martin Webber, whose 25+ years of experience in the marine and shore-based energy sectors bring invaluable industry knowledge and a dedicated passion to our local presence. Martin will be instrumental in forging stronger relationships with businesses throughout Cornwall.

As an ISO 9001 and ISO 14001 certified company, Rotec Hydraulics Ltd maintains the highest standards of quality and environmental responsibility. We offer a comprehensive suite of services, from initial design and installation to ongoing maintenance, repairs, and component supply, providing end-to-end support for our clients.

We understand the specific challenges faced by businesses operating in the marine environment. Our aim is to deliver reliable, efficient, and cost-effective solutions that ensure seamless operational continuity.

We are eager to collaborate with fellow members of the Cornwall Marine Network and contribute to the region’s thriving maritime sector.

To learn more about how Rotec Hydraulics Ltd can support your business, please get in touch via falmouth@rotec.net or phone 01326 653 287.

Rotec Hydraulics Achieves Continued SafeContractor Accreditation

Rotec Hydraulics, a leading provider of hydraulic solutions, is pleased to announce the successful renewal of its SafeContractor Approved accreditation. This achievement underscores the company’s unwavering commitment to maintaining the highest standards of health and safety across all its operations.

SafeContractor is a respected third-party accreditation scheme that recognises rigorous health and safety management. By achieving and maintaining this accreditation, Rotec demonstrates its dedication to providing a safe working environment for its employees, clients and partners.

The renewal process involved a thorough audit of Rotec’s health and safety policies, procedures, and documentation – ensuring compliance with current legislation and best practices. This successful renewal confirms that the company continues to meet and exceed the stringent requirements of the SafeContractor scheme.

“We are delighted to have renewed our SafeContractor accreditation,”

said Josie Chamberlain, Quality Systems Manager at Rotec Hydraulics.

“This accomplishment reflects our ongoing commitment to prioritising health and safety in everything we do. It provides our clients with the assurance that we operate to the highest standards, ensuring the safety of all those involved in our projects.”