A guide to hydraulic motors

Axial piston, radial piston, hydraulic gear or hydraulic vane – there are numerous types of hydraulic motors.

When operated, a hydraulic motor uses hydraulic pressure to rotate. Power fluid enters the hydraulic motor, turning the shaft. The volume of oil supplied by the pump determines the velocity of the motor. Thus, the torque generated is dependent on the amount of supplied pressure.

Axial piston motors

Axial piston motors use a bent axis design or a swash plate principle. The fixed displacement type works as a hydraulic motor and can be used in open and closed circuits. In contrast to this, the variable displacement type operates like a hydraulic pump.

In the bent axis design, pistons move to and fro within the cylinder block bores. This movement is converted into rotary movement via the piston ball joint at the driving flange. In the swash plate design, pistons move to and fro in the cylinder block. Subsequently it revolves and turns the drive shaft via the connected cotter pin.

Radial piston motors

Highly efficient and usually long-lasting, radial piston motors provide excellent low speed operation with high efficiency and generate high torque at relatively low shaft speeds. Referred to as LSHT – Low Speed High Torque motors, the low output speed means in some cases a gearbox is not required.

Radial piston motors are commonly found in: excavators, cranes, ground drilling equipment, winch drives, concrete mixers, trawlers and plastic injection moulding machines. Generally, there are two basic types of radial piston motors – crankshaft radial piston motor and multilobe cam ring design. Other types of radial piston motors include compact radial piston motors, dual displacement radial piston motors and fixed displacement radial piston motors.

Hydraulic gear motors

A hydraulic gear motor consists of two gears: the driven gear (attached to the output shaft by way of a key) and the idler gear. High pressure oil is ported into one side of the gears, where it flows around the periphery of the gears, between the gear tips and the wall housing, to the outlet port. The gears then mesh, not allowing the oil from the outlet side to flow back to the inlet side.

For lubrication, the gear motor uses a small amount of oil from the pressurized side of the gears, bleeds this through the (typically) hydrodynamic bearings, and vents the same oil either to the low pressure side of the gears, or through a dedicated drain port on the motor housing.

One very important gear motor feature is that catastrophic breakdown is a lot less common than in most other types of hydraulic motors. This is because the gears gradually wear down the housing and/or main bushings, gradually reducing the volumetric efficiency of the motor. The gear motor can degrade to the point of near uselessness. This often happens long before wear causes the unit to seize or break down.

Hydraulic vane motors

Hydraulic vane motors are used in both industrial and mobile applications. For example, screw-drive, injection moulding and agricultural machinery. These motors tend to have less internal leaking than a gear motor. And subsequently, they are better to use in applications requiring lower speeds.

Hydraulic vane motors feature reduced noise level, low flow pulsation, high torque at low speeds and a simple design. Moreover they are easy to service and suitable for vertical installation. To function correctly, the rotor vanes must be pressed against the inside of the motor housing. This can be done through spiral or leaf springs, but rods are also suitable.

A vane motor typically features a displacement volume between 9 cc/rev to 214 cc/rev and a maximum 230 bar pressure. The speeds range from 100 to 2,500 rpm. Maximum torque of up to 650 Nm.

For technical support and more information on hydraulic motors, contact the Rotec sales team via sales@rotec.net or phone 01823 348900.

To browse our hydraulic motor products, visit https://rotec-catalogue.co.uk/hydraulics/components.

Rotec provides IoT technology for smart monitoring

Internet of Things (IoT) technology enables engineers to remotely control and monitor various performance and safety parameters using strategically placed, wireless sensors to provide data and control systems over the internet.

IoT technology can lead to a reduction in downtime, better response rates and speed of intervention for predictive maintenance.

Everyday examples of IoT include smart home security systems or wearable health monitors. In terms of engineering, the potential for IoT is staggering, from autonomous agricultural equipment to advanced monitoring systems allowing machinery to be monitored from any location worldwide.

With more than 7 billion connected IoT devices today, experts are expecting this number to grow to 10 billion by 2020 and 22 billion by 2025.

Rotec has invested in IoT devices to offer this forethinking technology to our new and existing customers, as part of the business’s strategy to maximise the use of the latest technology, data analysis and to find environmentally sustainable solutions for our customers. We are now the only company South of England to be offering a range of Parker IoT products suited to all sector markets that rely on hydraulic, pneumatic and electrical mechanical engineering solutions. 

This data centric and digital approach enhances both our own and our clients’ understanding of what really ‘works’ when designing hydraulics, pneumatics and electrical mechanical systems. It complements the other services delivered by of our brand such as bespoke design, custom builds, maintenance, repair and overhaul activities.

IoT can be applied to all sectors. Examples include IOS; an innovative solution to measuring the quality of hydraulic oils and hydrocarbon fuels. Lightweight, robust and portable, IOS features a laser detection particle counter, battery and pump plus memory with web page generator for data download onto any PC or laptop – enabling clients to sample oil on-site and gather results within 2minutes. The IOS’s ability to sample directly from a hydraulic reservoir, barrel, vehicle fuel tank or from a high pressure online hydraulic system with the addition of a pressure reducing adaptor makes it undoubtedly the most adaptable contamination service tool available today. 

Another Parker IoT product range Rotec are proud to offer is an extension to the IQAN mobile controller family of hardware; products we have very extensive experience and knowledge of . This product range permits clients to quickly write applications for the desired functionality of their machine, reducing programming time and expense for machine control systems.

We are currently researching and designing a custom-made, cutting-edge hydraulic system, with IoT for remote monitoring embedded into the design, for a prominent name within the UK marine industry. Using Rotec designed test case fitted with Parker IQAN and GPS hardware, our client will have the technology to remotely dial in to monitor the hydraulic system sensors. This ability to proactively monitor remotely has numerous benefits, including reducing severity of damages caused by contamination and temperature, as well as reducing downtime for non-remote monitoring activities.

To discuss your requirements, and speak to a member of our team about IoT, please contact sales@rotec.net or call 01823 348900.

Rotec shortlisted in two categories at the 2022 Somerset Business Awards

The most outstanding businesses that Somerset has to offer have been recognised in the shortlist for the 2022 Somerset Business Awards.

It has been revealed that Rotec Hydraulics Ltd has been shortlisted in two categories at the awards – ‘Best Use of Technology’ and ‘Somerset Manufacturer and Producer’ Award.

Michael Cahill, of main awards sponsor, Albert Goodman, said,

“The fantastic Somerset business community is bouncing back strongly and The Somerset Business Awards is a great way to celebrate the hard work, ingenuity and resilience our local businesses have shown during the difficult 18 months we have all had. Albert Goodman is extremely proud to continue our longstanding sponsorship of this brilliant event.”

Rotec Hydraulics Ltd embraces new and emerging technologies to provide our clients with cutting-edge solutions for first-class motion control capabilities. As a result of investing in Parker IoT technologies to further enhance our business offer, Rotec has been shortlisted for the ‘Best Use of Technology’ category at the 2022 Somerset Business Awards.

Shortlisted for the ‘Somerset Manufacturer and Producer of the year’ category at this years’ awards, is testament to Rotec’s innovative development of a number of bespoke winch systems for major names within the Utilities sector.

Paul Prouse, Managing Director of Rotec Hydraulics, commented,

“We are extremely proud to have been shortlisted for two Somerset Business awards. Investing in and utilising cutting-edge motion control technologies and providing innovative solutions for our clients has always been at the heart of our business. Being shortlisted is a testament to our fantastic team of employees who have continued to provide solutions and outstanding products and services to our customers throughout a challenging period for all businesses.”

Now in its 17th year, the award winners are scheduled to be announced at a black-tie event on 11th March 2022 at the Winter Gardens Pavilion in Weston-Super-Mare. To find out more, click here.

Rotec Hydraulics Ltd announces SC21 Accreditation

Rotec Hydraulics Ltd is pleased to announce it has achieved SC21 accreditation, an industry recognised standard.

SC21 is a continuous supply chain improvement programme for the UK aerospace and defence sector industries.

 Endorsed by the major UK aerospace and defence organisations, including the Ministry of Defence, the SC21 accreditation is a formal recognition process which reflects Rotec’s contribution and commitment to its supply chain.

To achieve an SC21 accreditation, Rotec’s multi-skilled operational team had to commit to achieving and maintaining a set of standards and improvement frameworks to supply chain development.

Paul Prouse, Rotec’s Managing Director said,

“Here at Rotec Hydraulics Ltd, we pride ourselves on the quality performance and delivery of all our products and services. We are committed to successfully meeting our customers’ requirements and providing exemplary customer service.

Rotec Hydraulics Ltd offers a wide range of engineering services and products to high profile clients across the aerospace and defence sectors. Achieving the SC21 accreditation is testament to the team and their determination to continually improve the business to meet the challenges of the markets in which we operate. It is a standard that we are very proud to have reached.”

Rotec has a long history of providing engineering services to both the aerospace and defence sectors. Capabilities include onsite installation and commissioning, electronic control systems, diagnostics equipment and training packages. The business specialises in bespoke test rigs, flushing rigs and hydraulic power units featuring total system integration.

Find out more about the services Rotec offers at www.rotec.net.

How to prevent hydraulic oil overheating

Overheating is the second most common issue that occurs in hydraulic systems, behind leakages. Overheating of hydraulic systems is caused by inefficiencies which have resulted in loss of input power being converted to heat. To achieve stable fluid temperature, a hydraulic system’s capacity to dissipate heat must exceed its heat load. Overheating can be avoided by a reduction in hydraulic oil heat load and/or increasing heat dissipation.

Why reduce oil temperature?

Hydraulic fluid temperatures above 82°C (180°F) is likely to lead to oil degradation and cause damage to hydraulic seal compounds. While the operation of any hydraulic system at temperatures above 82°C should be avoided, fluid temperature is too high when viscosity falls below the optimum value for the hydraulic system’s components. This can occur well below 82°C, depending on the fluid’s viscosity grade (weight). To achieve a stable oil temperature, the hydraulic system must be able to dissipate heat faster than it is built up.

Heat dissipation

Heat dissipation occurs in the hydraulic reservoir. Regularly check there are no obstructions to the air flow into the reservoir and that fluid levels are correct.

Heat exchangers

Similarly to the reservoir checks, ensure the core of heat exchangers are not obstructed. Heat exchangers rely on flow-rate, hydraulic oil temperature and coolant in order to disperse heat suitably. It is vital that faulty cooling circuits are replaced. Infra-red thermometers are a reliable way to measure the performance and oil flow rate of heat exchangers.

Oil pressure and leakage

Reduction in system pressure or oil leakage will cause increased heat generation. It is critical that the cause of the leaking is identified and then rectified appropriately. If a relief valve is underneath or positioned too closely to the pressure setting of a pressure-compensator in a closed-centre circuit, it may lead to increased heat generation and the system pressure cannot reach the pressure compensator setting. Subsequently, the component will continue to move oil thorough the system, passing over the relief valve, which produces heat.